Automatic machine for sewing a resistance wire onto heating mats

Applications

• Fixing heating wires in technical components
• Production of heating panels and thermal insulation mats
• Sewing and integration of cords, wires and tubes in industrial materials
• Solutions for automotive, furniture industry and technical textiles

Technical Data

• Sewing material type: L–M
• Feed type: CNC, continuous feeding
• Hook for 26 mm bobbin
• Max. stitch width: 6 mm
• Max. stitch length: 12.7 mm
• Max. sewing speed: 1500 stitches/min
• Automatic needle positioning: yes
• Automatic thread trimming: yes
• Automatic presser foot lift: yes
• Automatic bartacking: yes
• AC Servo motor built into the head: yes
• Needle system: DPx35 / DPx17
• Lubrication: central, closed system
• Presser foot lift height: 20 mm
• Compressed air: required
• Work area lighting: yes
• Power: 1.5 kW
• Power supply: AC 220V, 50–60Hz

Dimensions and Weight

• Net weight: 720 kg
• Gross weight: 790 kg
• Volume: 6.79 CBM
• Assembled machine size: 2180 × 1730 × 1800 mm

Additional Features

• Initial stitch controller: yes
• Number of threads: 2
• Rotary head: yes
• Display: 15” touchscreen
• Wire/cable size: 0–5 mm
• Working area: 500 mm (continuous length)
• Lower thread sensor: yes
• Supported file formats: DST, DXF, CNC, PLT

Summary

The TEXI CWS 500 automatic resistance wire sewing machine. With a rotary head and continuous material feed is a unique solution on the global market, indispensable for the production of electric heating mats. It enables fast, precise, and clean attachment of heating wires and technical components in industrial textiles.